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David Dean

David Dean

Professor

The Osteo Engineering Lab focuses on providing tools for the surgical reconstruction or regeneration of skeletal structures. Our research includes the use of Computer Aided Design (CAD) software to prepare patient-specific implants, implant components, and surgical devices that are rendered via additive manufacturing (3D printing). We have used these techniques to prepare restorative cranial implants for patients. However, a major focus of our preclinical research program has been the 3D printing of tissue engineered (resorbable) bone scaffolds and metallic skeletal fixation devices. In our bone tissue engineering research we seed cells, for example Mesenchymal Stem Cells (MSCs) and/or vascular progenitor cells, onto solid, 3D printed polymer scaffolds or within hydrogels. Those constructs may then be cultured, perhaps in a bioreactor, before implantation. The intent of pre-culturing scaffolds is to fill and/or coat them with tissue that the body perceives as a “tissue engineered bone graft.” Our work with 3D metal printing involves two alloys, NiTi, also referred to as nitinol or nickel-titanium, and magnesium (Mg) alloys. Our NiTi research currently focuses on stiffness-matched NiTi skeletal fixation devices, i.e., stiffness matched to the surrounding bone. Our Mg alloy research focuses on resorbing skeletal fixation devices.

Department

Biomedical Engineering

Contact

Engineering Centers Building
1550 Engineering Dr
Madison, WI

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  • PhD 1993, City University of New York
  • MS 1986, Temple University
  • BS 1981, Case Western Reserve University
  • BS 1981, Case Western Reserve University

  • Regenerative Medicine
  • Skeletal Reconstruction Device
  • Virtual Surgical Planning
  • Novel Biomaterials
  • Anatomical Shape Statistics

  • 2024 CIRP BioM, Best Paper Award

  • Cho, D. H., Avey, T., Kwon, H., Dean, D., & Luo, A. A. (2025). A phase-based approach to optimizing the mechanical and corrosion properties of biodegradable Mg-Zn-Ca alloys. Journal of Alloys and Compounds, 181127.
  • Olivas-Alanis, L. H., Chmielewska-Wysocka, A., Khambhampati, S., Niezgoda, S. R., Rodríguez, Ciro A,, & Dean, D. (2025). Engineered Porosity for Stiffness-Matched, Pbf-Lb, Nickel-Titanium Mandibular Graft Fixation Plates.
  • Chen, Y., Zhang, J., Babinec, T., Thurston, B., Daehn, G., Dean, D., Loparo, K., Hoelzle, D., & Gao, R. X. (2024). Machine Learning-Enhanced Model Predictive Control for Incremental Bending of Skeletal Fixation Plates. In International Symposium on Flexible Automation (p. V001T05A003).
  • Avey, T., Cho, D., Zhang, J., Miao, J., Dean, D., & Luo, A. A. (2024). Determining critical Zn/Ca atomic ratio and its role in mechanical and corrosion properties of biodegradable Mg-Ca-Zn-Mn alloys. Materialia, 37, 102203.
  • Khattab, N. R., Olivas-Alanis, L. H., Chmielewska-Wysocka, A., Emam, H., Brune, R., Jahadakbar, A., Khambhampati, S., Lozier, J., Safaei, K., Skoracki, R., Elahinia, M., & Dean, D. (2024). Evaluation of stiffness-matched, 3D-printed, NiTi mandibular graft fixation in an ovine model. BioMedical Engineering OnLine, 23(1), 105.
  • Olivas-Alanis, L. H., Sanguedolce, M., Souza, J. M., & Dean, D. (2024). Finite Element Analysis for the Virtual Surgical Planning of Stiffness-matched Personalized Load-bearing Percutaneous Implants. Procedia CIRP, 2024.
  • Hoelzle, D. J., Thurston, B., Vazquez-Armendariz, J., Babinec, T., Olivas-Alanis, L. H., Niezgoda, S., Daehn, G., Dean, D., & Gao, R. X. (2024). Kinematic analysis of engagement and bending capabilities of a point-of-care, incremental skeletal fixation plate bending system. Manufacturing Letters.
  • Cho, D., Dean, D., & Luo, A. (2024). Mechanical and corrosion properties of full liquid phase sintered WE43 magnesium alloy specimens fabricated via binder jetting additive manufacturing. Journal of Magnesium and Alloys, 12(7), 2711-2724 https://doi.org/10.1016/j.jma.2024.06.023
  • Vazquez-Armendariz, J., Tejeda-Alejandre, R., Zhang, A., Rodriguez, C. A., & Dean, D. (2024). Melt electrowriting on out-of-plane surfaces: The challenge of controlling the electric field for textile biomanufacturing. Procedia CIRP, 2024.
  • Sanguedolce, M., Abdelmaola, M., Borda, F., Cho, D. H., Avey, T., Olivas-Alanis, L., Chmielewska, A., Vivek, A., Daehn, G., Luo, A., others,, Dean, D., & others, (2024). On the impact welding of dissimilar alloys for use in multimaterial skeletal fixation devices. Materials Research Proceedings, 41(2024), 1732-1740.

  • B M E 790 - Master's Research and Thesis (Fall 2025)
  • B M E 799 - Advanced Independent Study (Fall 2025)
  • B M E 890 - Pre-dissertation Research (Fall 2025)
  • B M E 990 - Research and Thesis (Fall 2025)