Soft materials, such as rubber or polymers that can endure drastic changes to their shape, are promising for applications where flexibility and shapeshifting abilities are paramount.
Stephan Rudykh
For example, these materials can be used to create soft robots suited for specialized tasks, ranging from medical devices that could navigate around inside the body to robots for search-and-rescue missions that can squeeze through small openings.
But to power a soft robot’s movement or transformations, researchers often use actuators that need to be physically connected to the robot, which limits its usefulness.
“These actuators are usually much larger than the robot itself,” says Stephan Rudykh, an assistant professor of mechanical engineering at the University of Wisconsin-Madison. “For example, you might have a huge tank of compressed air that’s attached to the robot by a cable and used to inflate the soft materials and power the robot.”
Now, a team led by Rudykh has devised a way to cut that cord.
In a paper published online April 14, 2020, in the journal Physical Review Letters, the researchers demonstrated a method for using magnetic fields to remotely induce soft composite materials to rearrange their internal structure into a variety of new patterns.
“We showed that in a relatively simple system, we could get a very wide spectrum of different patterns that were controlled by the level of the magnetic field, including patterns that would be impossible to achieve by applying mechanical loading alone,” Rudykh says. “This advance could enable us to design new soft materials with enhanced performance and functionality.”
The ability to tweak a material’s fine internal structure, or microstructure, in this way is key because it allows researchers to tailor the material’s physical properties and to even switch different properties on and off as desired.
And since harnessing magnetic fields eliminates the need for direct contact or pesky cables, new soft materials could be useful for applications such as medical implants, Rudykh says.
In collaboration with researchers from the Air Force Research Laboratory (Wright-Patterson AFB), the team demonstrated and analyzed the newly formed patterns using a soft elastomeric material. Inside the soft material, the team embedded small particles of stiff, magnetizable material in a simple periodic pattern.
Then, the researchers applied different levels of magnetic fields to the material, which caused the magnetized particles to rearrange and create forces and stresses within the soft material.
Rudykh says the new patterns that emerged from the rearranged particles varied from highly organized and repeating patterns to unique patterns that seemingly have large-scale order but are disorganized at the local level.
“Notably, we can tune the magnetic field to produce a desired pattern and switch the material’s properties,” Rudykh says. “I’m excited to further explore this phenomenon in more complex material systems.”
This research is a part of the Cooperative Research and Development Agreement (CRADA) between the Air Force Research Laboratory Materials & Manufacturing Directorate (PIs: Abigail Juhl and Philip Buskohl) and the University of Wisconsin-Madison (PI: Stephan Rudykh).